Pearson Packaging Systems

Robotic case packing is not just about whether the robot can pick the product.

It is about whether the full case-packing process stays controlled.

• Cases need to enter square and consistent.
• Product needs to be presented consistently.
• The robot needs to pick accurately.
• Each SKU needs the right placement and pack pattern.
• Operators need clear changeover and recovery guidance.
• Packed cases need to move downstream sealed and intact.

That is what this RTL-MX application demonstrates.

A CE25 Case Erector forms square, consistent cases before they enter the RTL-MX Robotic Case Packer.

Product is introduced through an operator-fed load station, then vision and line tracking help the robot pick moving products accurately.

Inside the case, programmable placement controls product location and depth by SKU, while recipe-driven pack patterns adapt to product and case requirements.

Downstream, automated tape sealing with the CS15 helps protect case integrity through downstream handling.

Robotic motion is not the full story.

What really matters is a controlled case-packing process engineered around the product, the case, the operator, and the line.

That means:

→ repeatable case forming
→ accurate product picking
→ stable product transfer
→ SKU-specific placement
→ flexible pack patterns
→ guided changeovers
→ graphical fault recovery
→ sealed cases ready for downstream handling

For manufacturers evaluating robotic case packing, the better question is not only: Can the robot pick it?

It is: Can the system control the variables that determine case-packing performance?

That is the difference between a robot cell and a production-ready case-packing system.

Explore RTL-MX robotic case packing:

https://pearsonpkg.com/equipment/pack/standard-case-packer/

When evaluating a case erector, footprint is only part of the decision.

A bigger question is whether the machine can keep case control and seal quality stable at production speed.

The Pearson CE35 Case Erector is designed for operations that need reliable performance in a smaller footprint, with speeds up to 35 cases per minute and a case-handling sequence built to support consistency from blank pickup through sealing. It is available as either a glue machine or tape machine.

This video shows how that control is built into the cycle:

• Indexed infeed helps keep case flow controlled
• Ergonomic blank loading keeps knockdowns ready for steady output
• Vacuum-guided pickup opens each case with controlled, reliable motion
• Dual opposed vacuum helps maintain more consistent case opening at speed
• Horizontal forming, closing, and sealing help support stronger case control through the cycle
• Synchronized transfer helps protect case squareness through the machine
• Hot melt application supports secure, dependable seals
• Servo-controlled compression helps apply precise pressure to each seal
• Graphical guided HMI changeover tools help make adjustments easier and reduce downtime

That is where the CE35 stands out, using dual opposed vacuum to open corrugated blanks from both sides while synchronized transfer helps protect case squareness through closing and sealing.

The CE35 is also built around Pearson’s User Centric Design approach, which shapes the operator experience through a more intuitive HMI, guided changeovers, easier troubleshooting, and maintenance support built for real production environments.

For manufacturers looking at secondary packaging automation for smaller spaces, this is what controlled case erecting looks like.

Learn more about the CE35:
https://pearsonpkg.com/equipment/case-forming/ce35/

Not every packaging line needs a traditional case erector.

The RRCE robotic case erector uses a FANUC America Corporation robot to erect cases in a single, flexible cell, supporting multiple case sizes without dedicated changeover hardware. This approach is well suited for operations where case order, size, or mix can vary throughout the day.

Designed for high-mix environments, the RRCE combines articulated robotic motion with dual-opposed vacuum control to deliver consistent case opening, square forming, and continuous operation. Ergonomic stacked magazines support a compact footprint, while cases can be replenished without stopping production.

Rather than replacing traditional equipment, the RRCE offers manufacturers another option to automated case forming, one that prioritizes flexibility, ease of operation, and adaptability as packaging requirements evolve.

Bagged palletizing fails when bags deform and pallets drift.
This system is built to keep both under control at production speed.

This video shows the RPC-MX Configurable Robotic Palletizer using dual FANUC America Corporation robots to move 40 lb. bags and build stable pallets in a footprint efficient layout.

Two added capabilities make this solution work in real production environments.

First, an in line checkweigher with reject diversion keeps out of spec bags out of the pallet build to prevent bad pallets and protect load quality.

Second, automated slip sheet handling with manual assist reposition supports repeatable layer builds and faster replenishment while keeping the cell moving.

The supporting design details matter for bagged product palletizing.

• Controlled infeed and accumulation to maintain spacing and stability.
• Automatic pallet dispensing to keep robots running.
• Alternating two level transfer logic to balance flow between robots.
• Adhesive application to improve layer stability.
• Full support EOAT to reduce deformation and product loss while keeping placement consistent.

The CE15 is a compact case erector built for manufacturers who need consistency, fast changeovers, and reliable case erecting, without adding unnecessary complexity to the line.

The CE15 forms up to 15 cases per minute, handles a wide range of case styles and corrugate variations, and maintains square, consistent cases through servo-driven adjustments and dual-opposed vacuum control.

With nine change points, changeovers are quick and repeatable, reducing reliance on individual operator experience.

While often selected as an entry-level case erector, the CE15 is proven in demanding production environments where uptime, ergonomics, and long-term maintainability matter. Its compact footprint, user-centric design, and safe, unobstructed access for changeovers, make it a practical fit for both first-time automation and established packaging lines.